TUV Partner 

 

DESIGN & DEVELOPMENT
INTEGRATION & IMPLEMENTATION
FUNCTIONAL SPECIFICATIONS & LOGIC
SAFETY & MAINTENANCE
SUPPORT
SERVICES

Design & Development

VACIS Automation offers comprehensive design and development services to create efficient automation systems. We specialize in the architecture design of DCS and PLC systems, ensuring they meet client needs. Our services include system architecture design, HMI & SCADA design and development for user-friendly interfaces, and precise drawing design drafting using AutoCAD and MicroStation. Additionally, we provide hardware design services that comply with industrial quality and safety norms, ensuring reliability and high performance.
PMC Services

Deatailed Engineering

Project Management Consultancy (PMC)
Turnkey project DCS, PLC, SCADA
Green Field, Migration, Legacy to Modern Control Systems
System Architecture Design
Detailed Hardware Engineering
AutoCAD/MicroStation Drawing Design Drafting
Application Design & Safety Interlocks
Control Module Configuration
Implementation of Sequence of Operations
CAB/Logic development based on HPM/AM/PM CL inputs
Logic development as per the EB database/Ladder Logic/Narratives
Custom HMI shape development and testing
HMI & SCADA Design and Development
System Monitoring Infrastructure like Logs, Report, History, Trend
Installation & Commissioning
Remote Troubleshooting
Remote FAT/SAT/Commissioning Support
Procurement Support Services
Real Time Data Management OSISOFT PI
System Audits - Software: Can be done remotely. Hardware: It can be done physically.

Functional Specifications and Logic

VACIS Automation excels in providing detailed functional specifications and logic development for industrial automation systems. We meticulously craft comprehensive specifications to ensure each system functions seamlessly according to client requirements. Our expertise in developing logic and safety interlocks guarantees that all operations are performed safely and efficiently, preventing accidents and enhancing operational reliability. We also specialize in designing and optimizing plant control loops to maintain precise control over industrial processes. With our thorough and precise approach, VACIS Automation ensures that your automation system is not only effective but also safe and reliable.
  • Detailed Functional Specifications
  • Logics & Safety Interlocks
  • Plant Control Loops
Automation Engineering Tools

Software’s and Tools Used in Automation Engineering

AutoCAD is an industry-standard 2D drafting and 3D design software used for creating precise engineering drawings, layouts, and P&IDs essential for the construction and installation phases of EPC projects
EPLAN Electric P8 is a globally recognized software for electrical, instrumentation, and automation system design. It enables the creation of detailed electrical schematics, control system diagrams, and panel layouts. EPLAN ensures better project documentation, faster engineering cycles, and integration with PLC programming platforms — making it a critical tool
An intuitive tool used for creating HMI and SCADA applications quickly. It offers drag-and-drop functionality to design control systems and user interfaces without the need for extensive coding.
A configuration and programming tool for designing and implementing control systems. It simplifies the creation of control logic and helps automate processes efficiently with user-friendly visual programming.
A tool for designing and developing web-based HMI (Human-Machine Interface) applications. It enables easy creation of intuitive user interfaces for monitoring and controlling industrial processes via web browsers.
A software used for designing display screens in industrial automation systems. It provides graphical interfaces for monitoring and controlling devices, ensuring real-time data visualization for operators.

🛠️ Tools

Safety and Maintenance

01
 Logs, Reports, History, Trends
02
  Plant and Personnel Safety Solutions
03
 Safety System Services
04
  Maintenance Support

VACIS Automation prioritizes safety and maintenance to ensure the longevity and reliability of your automation systems. We offer comprehensive logs, reports, history, and trends to keep track of system performance. Our plant and personnel safety solutions, along with dedicated safety system services, ensure a secure working environment. Additionally, we provide ongoing maintenance support to keep your systems running smoothly and efficiently.

Support Services

01
 FAT/SAT Support
02
  Onsite Troubleshooting
03
  Onsite Residence Support
04
  Online Installation & Commissioning

VACIS Automation provides extensive support services to ensure the smooth operation of your systems. Our support includes FAT/SAT testing, onsite troubleshooting, and online installation and commissioning. We also offer onsite residence support to address any immediate needs and ensure continuous system performance.

Project Execution Tools

VAPL team's precise project planning and execution is a result of experience with different project execution models and expertise across a wide range of project management tools. The tools we use to digitally manage projects at VAPL are centralized, creating a single source of truth (SSOT) for the project team.

WORKFLOWS
  • ✓ Interface Management: Manage customer, supplier interfaces
  • ✓ Change Management: Manage changes within project scope
DATABASE TOOLS
  • ✓ Central Design Database
  • ✓ Parameter Validation
  • ✓ Equipment Inspection Tracker
  • ✓ Factory Acceptance Test (FAT) Tracker
  • ✓ Completions Database
  • ✓ Web-Based Project Dashboard
An industrial project involves many teams that need to work in unison. Effective and timely project communication is crucial to avoid costly errors and rework. Better and efficient use of project management tools fosters transparency and collaboration by providing on-demand access to information. The digital project execution tools and techniques are vital. Our system ensures accurate information reaches the right recipient at the right time, seamlessly integrating various applications within the digital project management ecosystem.
Animated Services Grid

Safety

  • Functional Safety Life Cycle Management
  • Functional Safety Requirement Specification
  • Abnormal Situation Management (ASM)
  • Alarm Management
  • CHAZOP
  • HAZOP

Process Control

  • System Selection
  • Performance Analysis
  • Lifecycle System Management
  • Upgrades & Migrations
  • Cybersecurity
  • Reverse Engineering

Process Data Management

  • OSI PI
  • Performance Monitoring
  • Efficiency Calculations
  • Early Fault Detection
  • Maintenance Alignment
  • Predictive Maintenance

Human Factors

  • ASM
  • Staffing & Workload
  • Operations Practices
  • Console Design
  • HMI
  • Training Systems

Project Execution Tools

  • * Workflows
  • Interface Management: Manage customer, supplier interfaces Change Management: Manage changes within project scopement

  • * Databases & Tools
  • Central Design Database
  • Equipment Inspection Tracker
  • Factory Acceptance Test (FAT) Tracker
  • Completions Database

Panel Integration

  • Signal Interconnection Diagrams
  • Power Consumption & Heat Load Calculations
  • Loop Drawings
  • Panel Design like (System Cabinet, Marshalling Cabinet, Power Cabinet)
  • Distribution Cabinet, Auxiliary
    • Console and Control Panel

Automation Systems Supported by Our Team

Honeywell
DCS: EPKS, TPS TDC3000, PlantCruise. PLC's: ML-200, HC-900. Safety, HMI, CAD.
Emerson
DCS: Delta-V
ABB
DCS: AC-800. PLC: AC-500, CP-600, S-500. HMI: Compact HMI-800, Wonderware
Siemens
PLC's: S7-300, S7-400, S7-1200, S7-1500
Rockwell AB
SLC-5, SLC-500, SmartGuard-600, Control/Compact Logix
Industries We Serve

VAPL team has vast experience to cater needs from different industries, every industry requires a custom solution. Below are the details about our expertise across industries.

 

Oil & Gas

 

Refinery

 

Petrochemicals

 

Mining and Minerals Processing

 

Cement

 

Sugar Industries

 

Renewable Energy

 

Power Plants

VAPL Services

VAPL provides multiple services and marching towards solutions under one roof partner

01
Automation
Engineering Services




02
EPC
Engineering Services




02
IT
Engineering Services




04
Renewable
Energy
Services




05
Staff Augmentation
/ Staffing




06
AVEVA
OSI PI
Services